Clyde Industries Unveils Cutting-Edge Recovery Boiler Efficiency Solutions for Indian Pulp and Paper Mills

In a significant stride towards advancing recovery boiler technology, Clyde Industries, a global leader in providing boiler efficiency solutions to pulp and paper mills, has introduced the SMART Clean™ Intelligent Sootblowing System and RSP-H high-power low-pressure soot-blowing technology in India. Mr. Samir Patil, Managing Director of Clyde Industries India, shared this exciting announcement during an exclusive interaction with Paper Mart at Paperex 2023. Explore the innovative solutions set to redefine boiler efficiency in the Indian market.

Please take us through the business journey of Clyde Industries, how it came into being, its crucial achievements and major milestones.

Samir Patil: Certainly. Clyde Industries has a rich legacy that traces back to 1924 when Clyde Blowers was established as a family firm specializing in the production of boiler cleaning devices, specifically soot blowers. Over the years, we’ve evolved into the world’s premier supplier for heavy-duty soot blowers, high-power low-pressure soot-blowing technology, and cutting-edge SMART Clean™ Intelligent Sootblowing Systems.

In 2019, Clyde Industries took shape following a strategic move by the Clyde Bergemann Power Group. The pulp and paper business underwent a carve-out and was subsequently sold to Wynnchurch Capital. This marked the formation of Clyde Industries, encompassing entities like Clyde Bergemann Power Group Americas, Clyde Bergemann Scandinavia, and Clyde Bergemann Indonesia.

A pivotal moment in our journey occurred in 2020 when Clyde Industries successfully acquired Mid South Power and Equipment Company, based in Greensboro, NC. This acquisition included the company’s expertise in servicing Copes Vulcan soot blowers. Additionally, we laid the foundation for Clyde Industries India Private Limited, further expanding our global footprint.

Our core focus revolves around designing, supplying, and servicing innovative products, systems, and services. Our primary mission is to provide safe and effective online cleaning solutions for recovery and power boilers, catering to the diverse needs of the worldwide pulp and paper industry.

In essence, Clyde Industries stands at the forefront of boiler cleaning technology, weaving together a narrative of innovation, strategic evolution, and global expansion.

Please give a brief about your product portfolio for the pulp & paper industry and its applications.

SAMIR PATIL: Absolutely. Our product portfolio is designed to significantly enhance the efficiency and performance of industrial boilers within the pulp and paper sector. Beyond focusing solely on cleaning, we offer an array of technologies and services that address various facets of boiler optimization.

We provide advanced cleaning solutions, employing technologies like soot blowers and online cleaning systems. These are instrumental in removing ash, soot, and other deposits that could otherwise compromise boiler efficiency.

Moreover, Clyde Industries extends its expertise to optimizing existing boilers. Our services encompass engineering assessments, retrofits, and upgrades, ensuring that boilers are not only up to date with industry standards but also operate at peak efficiency.

To further guarantee the safe and efficient operation of boilers, we offer comprehensive maintenance and inspection services. This includes everything from routine inspections to repairs and preventive maintenance programs.

In the digital realm, Clyde Industries stands out with solutions for remote monitoring and control of boiler operations. This technological edge is geared towards improving efficiency and reliability, offering real-time insights into boiler systems.

Lastly, we don’t just stop at product provision; we’re committed to ongoing support. Clyde Industries provides replacement parts and comprehensive support services to ensure that our products and systems maintain their performance and reliability over time.

In essence, Clyde Industries strives to be a holistic partner, shaping the future of boiler technology in the pulp and paper industry by offering solutions that go beyond the ordinary.

 

Tell us about your market footprint.

SAMIR PATIL: Our journey began with 80 soot blowers at Varo Pulp Mill, Sweden, and we’ve surged ahead, installing 5,500+ soot blowers worldwide. Notably, the world’s largest recovery boiler in APP OKI, Indonesia, relies on our 206 soot blowers for its 2.8 million tons annual pulp production.

Operating in 15+ countries, from Sweden to India, we’re an American company with a global imprint. Clyde Industries thrives in diverse markets, competing notably in India with our Hi-Tech products against the likes of competitors sootblowers. As a major player, our focus is on enhancing cost-effectiveness to propel further expansion and deepen our roots in the Indian market.

What is the USP of Clyde Industries which gives it an edge over its competitors?

SAMIR PATIL: Certainly. Clyde Industries stands out as a global leader in recovery boiler cleaning operations, with a particular emphasis on the critical domain of pulp and paper mill recovery boilers. These recovery boilers form the heartbeat of a pulp mill, and our commitment to providing unparalleled solutions for recovery boiler cleaning and efficiency sets us apart.

Our USP lies in a multifaceted approach. Firstly, we specialize in high-power low-pressure soot blowing technology, a critical element in maintaining optimal boiler performance. Advanced boiler monitoring and diagnostics further showcase our technical prowess, ensuring our clients have real-time insights into their operations.

One of our standout offerings is the SMART Clean™ Intelligent Sootblowing System. Tailored exclusively for the pulp and paper industry recovery boiler cleaning, this innovative system optimizes processes, emphasizing our dedication to process optimization.

Another distinctive aspect is our Fitness-to-Operate (FTO) program. This high-quality program is crafted to assist our customers in maintaining their soot blowers in the most cost-effective manner. By focusing on three levels of maintenance, we guarantee not just efficiency but also the safety and reliability of Mill operations.

What truly sets us apart is our global standing as the leading expert in boiler cleaning operations. Our equipment, technology, field service, and knowledge are unmatched, delivering significant value throughout the entire lifecycle of a soot blower.

Moreover, Clyde Industries takes pride in its pioneering role in shaping boiler-cleaning technology. We were the first to successfully apply water for utility boiler furnace cleaning, showcasing our innovative spirit. Furthermore, our quick adaptation to a demand-driven boiler cleaning system, responsive to actual deposit buildup rather than a fixed schedule, underlines our commitment to staying at the forefront of industry advancements.

In essence, Clyde Industries isn’t just a service provider; we are industry pioneers and partners in progress, shaping the landscape of boiler technology globally.

What are some of your emerging technologies or innovations in the field to enhance recovery boiler efficiency?

SAMIR PATIL: Introducing groundbreaking innovations in India, Clyde Industries proudly presents the SMART Clean™ Intelligent Sootblowing System and RSP-H high-power low-pressure soot-blowing technology. These cutting-edge solutions promise to revolutionize the market, with widespread interest from users anticipating their game-changing impact.

Amidst the global technological landscape, India is poised for a significant upgrade. Clyde Industries aims to bridge this gap by bringing advanced technologies like SMART Clean™ and RSP-H to Indian businesses. Witness the evolution of boiler efficiency with our state-of-the-art solutions.

 

How do you see the industry evolving in the coming years?

SAMIR PATIL: India’s pulp and paper industry is poised for robust growth and increased competitiveness. The industry is undergoing a transformative shift from conventional to high-tech solutions. As the market flavor evolves, Clyde Industries foresees a pivotal role in supporting this expansion, ensuring higher operational efficiency, and minimizing production downtime. Our focus is on empowering pulp producers with advanced technologies to elevate their processes, embodying the mantra “Minimize Downtime and Maximize Efficiency.” In the coming years, Clyde Industries is committed to being an integral part of India’s flourishing pulp and paper landscape.

What is your vision and plans for the coming years?

SAMIR PATIL: Our vision entails a strategic shift towards local production in India, streamlining accessibility and ensuring quicker adaptation in the market. Currently manufactured in America, our imminent expansion plan aims to establish production facilities in India, fostering a stronger and more responsive presence. This move aligns with our commitment to enhancing efficiency and accessibility for our valued customers.

Is cost becoming a challenge and limitation in India?

SAMIR PATIL: Absolutely, cost is a formidable challenge in the Indian market. Traditionally, there’s been a preference for more economical choices, akin to choosing a Maruti 800 over a Mercedes. However, there’s a positive shift in mindset. Indians are now envisioning substantial growth, investing in higher efficiency to expand their production.

Recognizing this evolution, Clyde Industries is committed to supporting this change. Our technology is poised to be the catalyst for businesses aiming to “Minimize Downtime and Maximize Efficiency.” We stand against compromising quality for cost, currently offering robust Heavy-Duty machines.

Our focus is on introducing a Medium-Duty machine, delivering good performance without sacrificing quality. This approach ensures a win-win scenario, combining efficiency with affordability. As India harnesses its Hi-Tech potential, Clyde Industries stands as a vital tool, empowering the nation to achieve unprecedented business growth.